Caterpillar 6040/6040 FS Base

Specifications of Caterpillar 6040/6040 FS Base

Engine

• Engine Model 2 × Cat® C32
• Gross Power - SAE J1995 1516.0 kW
• Net Power - SAE J1349 1516.0 kW
• Note Electric drive option available (1400 kW) on 6040 AC/6040 AC FS

Operating Weights

• 6040 - Ground pressure 24.1 N/cm2 (35.0 psi)
• 6040 - Note Other track pads available on request
• 6040 - Operating weight 407300.0 kg
• 6040 - Standard track pads 1200.0 mm
• 6040 FS - Note Other track pads available on request
• 6040 FS - Operating weight 404600.0 kg
• 6040 FS - Standard track pads 1200.0 mm

Operating Specifications

• Bucket Payload 40.0 tonnes
• Operating Weight - Backhoe 407.0 tonnes
• Operating Weight - Front Shovel 405.0 tonnes

Undercarriage

• Bottom Rollers (each side) 7
• Components 1 All running surfaces of sprockets, idlers, rollers and track links are hardened
• Components 2 Acoustic travel alarm
• Components 3 Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
• Components 4 All teeth contact areas of sprocket and pad links are hardened
• Components 5 Fully hydraulic self-adjusting track tensioning system with membrane accumulator
• Components 6 Automatic hydraulic retarder valve to prevent over-speed on downhill travel
• Gradeability of travel drives - maximum 57.0 %
• Maximum tractive force 2097.0 kN
• Parking Brake Wet multiple disc brake, spring applied/hydraulically released
• Support Rollers (each side) 2 plus a skid plate in between
• Track Pads (each side) 42
• Travel Drives (each side) 1 planetary transmission with 2 two-stage axial piston motors
• Travel Speed: 1st Stage (maximum) 1.5 km/h
• Travel Speed: 2nd Stage (maximum) 2.5 km/h

OPERATOR’S CAB

• Board Control System (BCS III) Features: USB, Lan (TCP/IP) and CAN BUS interfaces for data export
• Board Control System (BCS III) Features: 2 On-screen PDF documentation (e.g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram)
• Board Control System (BCS III) Features: 3 Robust instrument panel including large (12 in) colored touch screen for intuitive handling
• Board Control System (BCS III) Features: 4 Electronic monitoring, data logging & diagnostic system for vital signs & service data of engines, hydraulic & lube systems
• Board Control System (BCS III) Features: 5 On-screen troubleshooting assistance
• Board Control System (BCS III) Features: 6 Graphic charts of logged data
• Board Control System (BCS III) Features: 7 Fault memory with storage of related conditions
• Components 1 Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
• Components 10 External sun shields at side and rear windows
• Components 11 Sliding emergency ladder (kick-down type) with ladder cage
• Components 12 Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
• Components 13 Robust instrument panel including large colored BCS screen with transflective technology
• Components 2 Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
• Components 3 Roller blinds at all windows
• Components 4 Windshield with parallel intermittent wiper/washer
• Components 5 All-round safety glass, armored windshield and sliding side window
• Components 6 FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
• Components 7 Under roof mounted heating ventilating and air conditioning system
• Components 8 Joystick controls integrated in independently adjustable seat consoles
• Components 9 Fold-away auxiliary seat with safety belt
• Internal dimensions of cab - Height 2150.0 mm
• Internal dimensions of cab - Length 2200.0 mm
• Internal dimensions of cab - Width 1600.0 mm
• Operator’s eye level - approximately 6.8 m

General Data

• Standard Bucket Capacity Face Shovel (heaped 2:1) - 22.0 m3 (28.8 yd3); Backhoe (heaped 1:1) - 22.0 m3 (28.8 yd3)
• Engine Output - SAE J1995 Cat C32 - 1516 kW (2,032 hp)
• Operating Weight Face Shovel - 405 tonnes (446 tons); Backhoe - 407 tonnes (449 tons)

Buckets

• Bucket Capacity - Backhoe (heaped 1:1) 22.0 m3
• Bucket Capacity - Front Shovel (heaped 2:1) 22.0 m3

HYDRAULIC SYSTEM WITH PUMP MANAGING SYSTEM

• Hydraulic tank capacity - approximately - AC version 4000.0 L
• Hydraulic tank capacity - approximately - Diesel version 3400.0 L
• Main pumps - AC version 4 × variable flow axial piston pumps
• Main pumps - Diesel version 4 × variable swash plate pumps
• Main pumps - Maximum oil flow - AC version 4 × 746 L/min (4 × 197 gal/min)
• Main pumps - Maximum oil flow - Diesel version 4 × 724 L/min (4 × 191 gal/min)
• Maximum pressure, attachment 300.0 bar
• Maximum pressure, swing pumps 350.0 bar
• Maximum pressure, travel 350.0 bar
• Swing pumps - AC version 3 × reversible swash plate pump
• Swing pumps - Diesel version 4 × reversible swash plate pump
• Swing pumps - Maximum oil flow - AC version 3 × 491 L/min (3 × 130 gal/min)
• Swing pumps - Maximum oil flow - Diesel version 4 × 321 L/min (4 × 85 gal/min)
• Total volume of hydraulic oil - approximately - AC version 6400.0 L
• Total volume of hydraulic oil - approximately - Diesel version 5800.0 L

HYDRAULIC OIL COOLING

• Components 1 Gear type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers
• Components 2 Variable axial piston pumps supplying low-volume, high-pressure oil to fans
• Diameter of fans 2 × 1524 mm (2 × 60 in)
• Features 1 Cooling system fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running
• Features 2 Fan speed is thermostatically controlled
• Features 3 Extremely high cooling efficiency to ensure optimum oil temperature
• Oil flow of cooling pumps - AC version 4 × 379 L/min (4 × 100 gal/min)
• Oil flow of cooling pumps - Diesel version 2 × 799 L/min (2 × 211 gal/min)

SWING SYSTEM

• Features 1 Dirt wipers at swing ring to prevent build-up of debris between swing ring and carbody
• Features 2 Closed-loop swing circuit with torque control
• Features 3 Hydraulic braking of the swing motion by counteracting control
• Features 4 All raceways and the internal gearing of swing ring supplied by automatic central lubrication system
• Maximum swing speed - AC version 5.1 RPM
• Maximum swing speed - Diesel version 4.7 RPM
• Parking Brake Wet multiple disc brake, spring-loaded/hydraulically released
• Swing Drives 3 compact planetary transmissions with axial piston motors
• Swing Ring Triple-race roller bearing with sealed internal gearing

AUTOMATIC LUBRICATION SYSTEM

• Capacity of grease container 1000.0 L
• Type 1 Dual-circuit system with hydraulically driven heavy-duty pumps and electronic time relay control adjust the pause/lube times
• Type 2 System failures displayed by Board Control System
• Type 3 Grease filters (200 μm) between service station and container, as well as directly behind grease pump
• Type 4 Connected to the lubrication system are: - pivot points of attachment, bucket and cylinders
• Type 5 Connected to the lubrication system are: - raceways of the swing roller bearing - two greasing pinions for the internal gearing of the swing ring

ELECTRICAL SYSTEM (DIESEL DRIVE)

• Batteries in series/parallel installation 6 × 210 Ah - 12V each; 630 Ah - 24V in total
• Components 13 LED service lights
• Components 1 Battery isolation relays and switches
• Components 2 Emergency stop switches accessible from ground level, in engine module and in operator’s cab
• Components 3 10 LED high-brightness working flood lights - 8 for working area - 2 for rear end
• Components 4 2 LED high-brightness access flood lights
• System voltage 24V

RETRACTABLE SERVICE STATION

• Installation Retractable service station installed underneath the engine module and easily accessible from ground

DIESEL ENGINES

• Alternators 2 × 150 A
• Aspiration Turbocharged and air-to-air aftercooled
• Bore 145.0 mm
• Components 1 Additional high-capacity water separator
• Components 2 Two-stage fuel filter including water separator
• Components 3 Heavy-duty air filters
• Components 4 Microprocessed engine management
• Components 5 Hydraulically driven radiator fan with electronically controlled fan speed
• Components 6 32.1 L
• Fuel tank capacity 7800.0 L
• Make and model 2 × Cat C32 (Tier 2)
• Max. altitude without deration - at 10° C above sea level 2500.0 m
• Number of cylinders (each engine) 12
• Stroke 162.0 mm
• Total rated gross power - SAE J1995 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
• Total rated net power - ISO 3046/1 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)
• Total rated net power - SAE J1349 1516 kW 1,750 min-1 (2,032 hp 1,750 min-1)

ATTACHMENTS

• All buckets (FS and BH) are equipped with a wear package consisting of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth
• All buckets (FS and BH) are equipped with a wear package consisting of: 2 - Wing shrouds on side walls - Heel shrouds at bottom edges
• Shovel attachment with unique TriPower kinematics ensuring the following main features: - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces
• Shovel attachment with unique TriPower kinematics ensuring the following main features: 2 - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance
• Shovel attachment with unique TriPower kinematics ensuring the following main features: 3 - Constant boom momentum throughout the whole lift arc - Crowd force assistance
• Type Guards for shovel cylinders (FS)
• Type 1 Inspection hole in monoboom BH
• Type 3 Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
• Type 4 Special wear packages for highly abrasive materials on request
• Type 5 Catwalks with rails at boom (FS and BH)
• Type 6 Welding procedures allow for internal counter-welding (double prep weld) wherever possible
• Type 7 Boom and sticks are stress-relieved after welding

ELECTRIC MOTOR - 6040 AC/6040 AC FS

• Output 1400.0 kW
• Rated Current IN 156 A (at 6.6 kV)
• Revolutions 1,500 min-1 (1,800 min-1 at 60 Hz)
• Type 1 Power limit control by Pump Managing System
• Type 2 Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions
• Type 3 Squirrel cage induction motor
• Voltage 6.6 kV ±10% (other on request)